Strategizing collision avoidance

00:02

In this video, you’ll: determine collision avoidance strategy.

00:08

Open the file Strategizing collision avoidance.f3d in the Manufacture workspace.

00:16

In the Browser, under Setups, select Setup1.

00:22

Notice that the part and the stock are the exact same body.

00:26

This is to aid in the visualization of the toolpath.

00:30

Also notice that the part has small interior features and is rather tall.

00:36

If this part is manufactured in a 3-axis environment, the tools used would require long stickouts.

00:43

Therefore, a multi-axis approach would be much more efficient.

00:49

Begin by applying a 3D toolpath.

00:53

From the Toolbar, expand 3D and select Steep and Shallow.

00:60

This type of toolpath is a hybrid strategy that combines the styles of Scallop and Contour into a single operation.

01:09

In the Steep and Shallow dialog, under Tool, click the Tool selection prompt.

01:16

This opens the tool library.

01:19

From the Fusion 360 Library, select Sample Tools – Inch.

01:26

Under Filters, Type, select Ball end mill.

01:32

The list of tools updates to just the filtered results.

01:36

From here, select the 1/4" Ball Endmill.

01:41

Finally, under Cutting data, select Aluminum – Finishing.

01:48

Click Select.

01:51

Back in the Steep and Shallow dialog, enable Shaft & Holder.

01:57

Then, open the Geometry tab.

01:60

In the canvas, pick an outer edge of the interior feature.

02:05

Back in the dialog, enable Contact Point Boundary.

02:11

This allows boundaries to limit the tool contact points, rather than the tool center points.

02:18

Now, open the Passes tab.

02:21

Under Passes, ensure that Priority is set to Top first.

02:28

Under Steep Passes, expand the Direction drop-down and select Both ways.

02:34

Then, in the Stepdown field, enter .02.

02:39

Under Shallow Passes, leave Type set to Scallop.

02:44

Enable Continuous.

02:47

Generating a continuous toolpath has fewer tool-lifts between passes, which provides a better surface finish.

02:56

Set the Direction to Both ways.

02:60

In the Stepover field, enter .02.

03:05

Next, open the Linking tab.

03:08

Under Linking, expand the Retraction Policy drop-down and select Minimum Retraction.

03:15

This moves the tool straight up to the lowest height where the tool clears the workpiece,

03:21

plus any specified safe distance.

03:25

Click OK, and the toolpath generates, which can take a few moments.

03:32

Once the toolpath is calculated, it appears in the canvas.

03:36

Review the toolpath and notice that it only applies to areas of the part where no collisions with the part itself will occur.

03:45

From the Browser, right-click the toolpath and select Edit.

03:50

This opens the Steep and Shallow dialog again.

03:54

Open the Multi-Axis tab.

03:58

Under Tool Axis, leave Primary Mode set to Vertical.

04:04

Then, enable Collision Avoidance.

04:08

Collision avoidance lets you tilt the tool axis to avoid collisions between the shaft or holder and the part.

04:16

As collisions are avoided, you are able to reach more areas of a part and machine more complex parts.

04:23

Expand the Avoidance Mode drop-down and ensure it is set to Automatic.

04:30

Next, enable Tool Axis Limits.

04:34

In the Maximum Tilt field, enter 110.

04:40

Expand the Areas Beyond Limit drop-down and select Machine at maximum tilt,

04:46

which keeps the tool axis at the limit upon reaching it.

04:51

Click OK.

04:54

With these options selected, the toolpath calculation will take several minutes.

05:01

Once it is finished, from the Browser, select the toolpath.

05:06

Then, from the Toolbar, Actions panel, select Simulate.

05:13

This opens the Simulate dialog.

05:16

From the Simulation player controls, press Play.

05:21

Notice that as the tool descends to deeper parts of the geometry,

05:26

the tool tilts to machine those areas, avoiding colliding with the part,

05:31

and the tool machines the part in the most efficient way.

Video transcript

00:02

In this video, you’ll: determine collision avoidance strategy.

00:08

Open the file Strategizing collision avoidance.f3d in the Manufacture workspace.

00:16

In the Browser, under Setups, select Setup1.

00:22

Notice that the part and the stock are the exact same body.

00:26

This is to aid in the visualization of the toolpath.

00:30

Also notice that the part has small interior features and is rather tall.

00:36

If this part is manufactured in a 3-axis environment, the tools used would require long stickouts.

00:43

Therefore, a multi-axis approach would be much more efficient.

00:49

Begin by applying a 3D toolpath.

00:53

From the Toolbar, expand 3D and select Steep and Shallow.

00:60

This type of toolpath is a hybrid strategy that combines the styles of Scallop and Contour into a single operation.

01:09

In the Steep and Shallow dialog, under Tool, click the Tool selection prompt.

01:16

This opens the tool library.

01:19

From the Fusion 360 Library, select Sample Tools – Inch.

01:26

Under Filters, Type, select Ball end mill.

01:32

The list of tools updates to just the filtered results.

01:36

From here, select the 1/4" Ball Endmill.

01:41

Finally, under Cutting data, select Aluminum – Finishing.

01:48

Click Select.

01:51

Back in the Steep and Shallow dialog, enable Shaft & Holder.

01:57

Then, open the Geometry tab.

01:60

In the canvas, pick an outer edge of the interior feature.

02:05

Back in the dialog, enable Contact Point Boundary.

02:11

This allows boundaries to limit the tool contact points, rather than the tool center points.

02:18

Now, open the Passes tab.

02:21

Under Passes, ensure that Priority is set to Top first.

02:28

Under Steep Passes, expand the Direction drop-down and select Both ways.

02:34

Then, in the Stepdown field, enter .02.

02:39

Under Shallow Passes, leave Type set to Scallop.

02:44

Enable Continuous.

02:47

Generating a continuous toolpath has fewer tool-lifts between passes, which provides a better surface finish.

02:56

Set the Direction to Both ways.

02:60

In the Stepover field, enter .02.

03:05

Next, open the Linking tab.

03:08

Under Linking, expand the Retraction Policy drop-down and select Minimum Retraction.

03:15

This moves the tool straight up to the lowest height where the tool clears the workpiece,

03:21

plus any specified safe distance.

03:25

Click OK, and the toolpath generates, which can take a few moments.

03:32

Once the toolpath is calculated, it appears in the canvas.

03:36

Review the toolpath and notice that it only applies to areas of the part where no collisions with the part itself will occur.

03:45

From the Browser, right-click the toolpath and select Edit.

03:50

This opens the Steep and Shallow dialog again.

03:54

Open the Multi-Axis tab.

03:58

Under Tool Axis, leave Primary Mode set to Vertical.

04:04

Then, enable Collision Avoidance.

04:08

Collision avoidance lets you tilt the tool axis to avoid collisions between the shaft or holder and the part.

04:16

As collisions are avoided, you are able to reach more areas of a part and machine more complex parts.

04:23

Expand the Avoidance Mode drop-down and ensure it is set to Automatic.

04:30

Next, enable Tool Axis Limits.

04:34

In the Maximum Tilt field, enter 110.

04:40

Expand the Areas Beyond Limit drop-down and select Machine at maximum tilt,

04:46

which keeps the tool axis at the limit upon reaching it.

04:51

Click OK.

04:54

With these options selected, the toolpath calculation will take several minutes.

05:01

Once it is finished, from the Browser, select the toolpath.

05:06

Then, from the Toolbar, Actions panel, select Simulate.

05:13

This opens the Simulate dialog.

05:16

From the Simulation player controls, press Play.

05:21

Notice that as the tool descends to deeper parts of the geometry,

05:26

the tool tilts to machine those areas, avoiding colliding with the part,

05:31

and the tool machines the part in the most efficient way.

Video quiz

Which strategy avoids collisions between the shaft or holder and the part?

(Select one)
Select an answer

1/1 questions left unanswered

Step-by-steps

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