Machine operation 2 of a part

00:02

Machine Operation two of apart

00:06

in this video we're going to use the face tool

00:08

path as well as create a champ for two deeper apart

00:13

infusion 3 60. Let's carry on with our engine case right hand ready to program

00:19

now there's something that I want to do before

00:21

we move on and let's go down to our options

00:23

to synchronize our active setup as well as synchronize the

00:27

visibility and the view with the active set up.

00:30

Now the reason that this is important is because this helps us

00:33

identify which specific bodies need to be shown for each operation.

00:38

So in this case what I want to do is select op one

00:42

right click and I want to create a new associated name view when I

00:46

do this inside of my name view folders I now have op one.

00:51

What I want to do is I want to create an OP two.

00:54

So in the set ups I want to go to setup for op too but we

00:58

have to remember that for op to we're actually going to be flipping the part over.

01:03

So in the models,

01:05

what we want to do is we want to think about which models need to be visible.

01:09

So inside of here we've got our generic vice for OP one and are generic vice for OP two.

01:16

When we take a look at this we've got multiple pieces

01:19

that need to be shown and inside of the rear Jaw we

01:22

need to think about the specific bodies that need to be shown

01:25

in this case we're going to be using the 1.625 parallels.

01:30

So with that, let's go ahead and create a new setup.

01:33

I'm going to rotate this around

01:37

and now what we're gonna be doing is we're gonna be

01:38

removing all the rest of the material from the top.

01:42

Now in this case you can see that the part is actually sitting fairly low.

01:46

So inside of there, I want to go back and make sure that I show the .75 parallels,

01:50

not the 1.625.

01:53

Now that we're in here,

01:54

the next thing that we want to do is we

01:56

want to think about our stock from proceeding setup.

01:59

So what this is going to allow us to do is continue rest,

02:03

machining and fusion 3 60 will already know the material that's been removed.

02:08

Next. We want to set up our orientation as well as the model and the fixture.

02:13

So for the model, once again,

02:15

I want to make sure that I'm using the part and for the fixture.

02:18

Now I'm going to be using the generic vice op two.

02:21

The coordinate system is going to be

02:23

extremely important and the coordinate system itself is

02:26

going to come from the bottom corner of the model and not the stock.

02:30

So when we take a look at this,

02:31

the first thing that we want to do is reset our Z and X orientation.

02:36

We can select geometry on the body on the vice or our coordinate system.

02:41

So Z is actually in the correct orientation but it needs to be flipped.

02:45

However, X axis needs to be going along Y.

02:49

So I'm going to hold down the left mouse button and select Y here.

02:53

Once the orientation is correct,

02:55

I'm going to reset the origin based off of a model box point.

02:60

This means I can select the bottom corner of the model

03:03

and that's going to help me set up my X,

03:05

Y and Z zero.

03:06

And the reason that we're setting it here

03:08

is because we know that we machine the entire

03:11

outside of the part and we also know that we already machined that face of the part.

03:16

So we are 100% sure that these two outside faces are parallel

03:20

and that face is a good reference that can sit on parallels

03:24

with that said,

03:25

this is going to be a little bit trickier to set up on the machine.

03:29

As generally you need to set it up based on some stops and

03:33

then you'll have to move that value down based off of your references.

03:37

Sometimes it's good to have a predefined piece of stock,

03:41

such as a 123 block set on those parallels.

03:44

Where then you can just subtract one inch two inches

03:47

or three inches from the Z height that you set

03:50

At this point.

03:51

We now have the fixture setup in this case

03:54

the vice we've got our coordinate system set.

03:57

We need to move on to the post process.

03:60

In this case I'm going to set this up at program

04:06

And I'm going to call this op two engine case.

04:10

I am going to set my WCS at two which is going to be G 55 for me. We're going to say okay.

04:17

And now I've got my new setup,

04:19

my coordinate system and you can see the green stock displaying what was left behind

04:24

now that we have this we're ready to go.

04:26

We need to remove this large amount of material from the top

04:29

and create a two D champ for to clean up the edge.

04:32

This can be done a couple different ways because it is quite a bit of material.

04:36

The most efficient way is probably to use

04:39

adaptive clearing but we're already familiar with facing.

04:43

So let's go ahead and explore the facing operation as

04:45

we will get to to the adaptive a little bit later

04:48

for facing. I want to make sure that we go back to our half inch end mill.

04:52

So notice that inside of my library there's a bunch of

04:56

extra tools and this often times happens when you're programming apart.

05:01

If you select a tool,

05:02

you create an operation and then you back out of it or

05:05

you decide that you don't want it and you delete it what

05:08

we have here are three tools that show black arrows that they're

05:12

being used and we have a bunch of what look like duplicates.

05:15

There's an option that we can do to clean this up.

05:18

If we go into our documents and we take care of our engine case ready to program,

05:25

we can right click on this and we can remove unused tools.

05:29

This is going to automatically remove the unused tools.

05:33

So if we select delete were left behind with just tools that are going to be used

05:39

in this case, you can see that we've got our half inch flat end mill,

05:42

we've got our spot drill and we've got this champ for mill.

05:47

But one thing you will notice is that we are missing our drill bits were missing,

05:52

the drills and the champers from that first operation.

05:55

So this means that we might need to go back and we might need to fix those.

05:60

But in this case you'll notice that there is a set

06:02

up to that we've created and it already pre selected.

06:06

That champ formal. That's obviously not the tool that we want to use.

06:09

So what I'm going to do is I want to go into intro to C and C.

06:14

And I'm going to select that half inch

06:15

flat end mill with aluminum roughing and select

06:19

once again, I do want to change my cutting feed rate. I'm going to set this at 100.

06:23

I want to go into my geometry again,

06:26

Stock contours automatically brings in the geometry.

06:29

So I don't need to worry about making any additional selections here.

06:32

Next for the heights it knows that it's going down to the model top.

06:36

So once again I don't need to worry about that

06:38

selection but you can adjust the heights of these,

06:41

making sure that you do reduce the non cutting time

06:43

as much as possible while maintaining a margin of safety.

06:48

Now in the past this section we do want to make sure that we use multiple depths.

06:52

I'm going to allow it to go down a quarter inch at a time

06:56

and I do want to include a finishing step for my finishing step.

06:60

Again I'm going to use a very small value,

07:06

exception of the step over because we are engaging more material.

07:10

I'm not going to go past halfway so I'm going to use quarter inch on this and say ok

07:15

so this allows me to make two steps down and then my final step to clear the top.

07:22

Next what we want to do is we want to create our two D champ for two.

07:25

Just Deborah this so under two D.

07:27

We'll select two D champ for we need to select an appropriate chant for tool.

07:31

You can see that it already grabbed tool number three so we'll make sure that

07:35

we do select that and then our geometry is going to be this outside edge

07:39

in the past this section this is where we're going to set up our chance for parameters

07:44

For our champ for values. I'm going to use a width of .01.

07:49

We're going to use a tip offset of .05 and the clearance is going to be .01.

07:57

We're going to allow all the rest of the values

07:59

to just go around and deeper that edge for us.

08:02

So at this point we now have operation to and what I want to

08:06

do is I want to make sure that I go back into my models,

08:09

back into my generic vice back into the bodies and

08:13

make sure that I'm only showing the correct parallels.

08:16

And now that I've got my part and my vice shown in the correct orientation.

08:20

What I want to do is rename set up to to be op two and

08:25

then I want to right click on this and create an associated named view.

08:30

The main reason that we're creating these associated

08:32

named views is because now when we click

08:34

on the other operations you can see that

08:36

it automatically restructures it based on the sink

08:39

view with active set up and sync visibility with active set up so we can select

08:44

opt to show only the vice that's important or op one and show this Vice.

08:48

Here

08:49

we do want to make sure that we select the setups.

08:51

I'm going to go to actions and select

08:53

generate even though the tool paths aren't dirty.

08:56

Regenerating the tool paths,

08:58

we want to make sure that all of the tools are being

09:00

used and that we don't have any problems in the tool library.

09:04

Everything appears to have regenerated just fine and

09:07

we can click through each of the operations.

09:09

You can see the facing to the contour.

09:12

We have our spot drill drilling to the chancellor of

09:15

the holes to the chancellor of the outside and we're tapping

09:19

then for operation to

09:20

we are facing the top and then we're doing a two D champ for on the outside.

09:24

So far everything has been cut.

09:26

But you will notice that it did bring back some of those bodies.

09:29

This is because they are bodies inside of

09:32

a component and they are not individual components.

09:35

So there are going to be some limitations to what sink can do.

09:38

But honestly, just showing extra parallels is not a bad thing

09:42

at this point. Let's make sure that we do save before moving on to the next step

Video transcript

00:02

Machine Operation two of apart

00:06

in this video we're going to use the face tool

00:08

path as well as create a champ for two deeper apart

00:13

infusion 3 60. Let's carry on with our engine case right hand ready to program

00:19

now there's something that I want to do before

00:21

we move on and let's go down to our options

00:23

to synchronize our active setup as well as synchronize the

00:27

visibility and the view with the active set up.

00:30

Now the reason that this is important is because this helps us

00:33

identify which specific bodies need to be shown for each operation.

00:38

So in this case what I want to do is select op one

00:42

right click and I want to create a new associated name view when I

00:46

do this inside of my name view folders I now have op one.

00:51

What I want to do is I want to create an OP two.

00:54

So in the set ups I want to go to setup for op too but we

00:58

have to remember that for op to we're actually going to be flipping the part over.

01:03

So in the models,

01:05

what we want to do is we want to think about which models need to be visible.

01:09

So inside of here we've got our generic vice for OP one and are generic vice for OP two.

01:16

When we take a look at this we've got multiple pieces

01:19

that need to be shown and inside of the rear Jaw we

01:22

need to think about the specific bodies that need to be shown

01:25

in this case we're going to be using the 1.625 parallels.

01:30

So with that, let's go ahead and create a new setup.

01:33

I'm going to rotate this around

01:37

and now what we're gonna be doing is we're gonna be

01:38

removing all the rest of the material from the top.

01:42

Now in this case you can see that the part is actually sitting fairly low.

01:46

So inside of there, I want to go back and make sure that I show the .75 parallels,

01:50

not the 1.625.

01:53

Now that we're in here,

01:54

the next thing that we want to do is we

01:56

want to think about our stock from proceeding setup.

01:59

So what this is going to allow us to do is continue rest,

02:03

machining and fusion 3 60 will already know the material that's been removed.

02:08

Next. We want to set up our orientation as well as the model and the fixture.

02:13

So for the model, once again,

02:15

I want to make sure that I'm using the part and for the fixture.

02:18

Now I'm going to be using the generic vice op two.

02:21

The coordinate system is going to be

02:23

extremely important and the coordinate system itself is

02:26

going to come from the bottom corner of the model and not the stock.

02:30

So when we take a look at this,

02:31

the first thing that we want to do is reset our Z and X orientation.

02:36

We can select geometry on the body on the vice or our coordinate system.

02:41

So Z is actually in the correct orientation but it needs to be flipped.

02:45

However, X axis needs to be going along Y.

02:49

So I'm going to hold down the left mouse button and select Y here.

02:53

Once the orientation is correct,

02:55

I'm going to reset the origin based off of a model box point.

02:60

This means I can select the bottom corner of the model

03:03

and that's going to help me set up my X,

03:05

Y and Z zero.

03:06

And the reason that we're setting it here

03:08

is because we know that we machine the entire

03:11

outside of the part and we also know that we already machined that face of the part.

03:16

So we are 100% sure that these two outside faces are parallel

03:20

and that face is a good reference that can sit on parallels

03:24

with that said,

03:25

this is going to be a little bit trickier to set up on the machine.

03:29

As generally you need to set it up based on some stops and

03:33

then you'll have to move that value down based off of your references.

03:37

Sometimes it's good to have a predefined piece of stock,

03:41

such as a 123 block set on those parallels.

03:44

Where then you can just subtract one inch two inches

03:47

or three inches from the Z height that you set

03:50

At this point.

03:51

We now have the fixture setup in this case

03:54

the vice we've got our coordinate system set.

03:57

We need to move on to the post process.

03:60

In this case I'm going to set this up at program

04:06

And I'm going to call this op two engine case.

04:10

I am going to set my WCS at two which is going to be G 55 for me. We're going to say okay.

04:17

And now I've got my new setup,

04:19

my coordinate system and you can see the green stock displaying what was left behind

04:24

now that we have this we're ready to go.

04:26

We need to remove this large amount of material from the top

04:29

and create a two D champ for to clean up the edge.

04:32

This can be done a couple different ways because it is quite a bit of material.

04:36

The most efficient way is probably to use

04:39

adaptive clearing but we're already familiar with facing.

04:43

So let's go ahead and explore the facing operation as

04:45

we will get to to the adaptive a little bit later

04:48

for facing. I want to make sure that we go back to our half inch end mill.

04:52

So notice that inside of my library there's a bunch of

04:56

extra tools and this often times happens when you're programming apart.

05:01

If you select a tool,

05:02

you create an operation and then you back out of it or

05:05

you decide that you don't want it and you delete it what

05:08

we have here are three tools that show black arrows that they're

05:12

being used and we have a bunch of what look like duplicates.

05:15

There's an option that we can do to clean this up.

05:18

If we go into our documents and we take care of our engine case ready to program,

05:25

we can right click on this and we can remove unused tools.

05:29

This is going to automatically remove the unused tools.

05:33

So if we select delete were left behind with just tools that are going to be used

05:39

in this case, you can see that we've got our half inch flat end mill,

05:42

we've got our spot drill and we've got this champ for mill.

05:47

But one thing you will notice is that we are missing our drill bits were missing,

05:52

the drills and the champers from that first operation.

05:55

So this means that we might need to go back and we might need to fix those.

05:60

But in this case you'll notice that there is a set

06:02

up to that we've created and it already pre selected.

06:06

That champ formal. That's obviously not the tool that we want to use.

06:09

So what I'm going to do is I want to go into intro to C and C.

06:14

And I'm going to select that half inch

06:15

flat end mill with aluminum roughing and select

06:19

once again, I do want to change my cutting feed rate. I'm going to set this at 100.

06:23

I want to go into my geometry again,

06:26

Stock contours automatically brings in the geometry.

06:29

So I don't need to worry about making any additional selections here.

06:32

Next for the heights it knows that it's going down to the model top.

06:36

So once again I don't need to worry about that

06:38

selection but you can adjust the heights of these,

06:41

making sure that you do reduce the non cutting time

06:43

as much as possible while maintaining a margin of safety.

06:48

Now in the past this section we do want to make sure that we use multiple depths.

06:52

I'm going to allow it to go down a quarter inch at a time

06:56

and I do want to include a finishing step for my finishing step.

06:60

Again I'm going to use a very small value,

07:06

exception of the step over because we are engaging more material.

07:10

I'm not going to go past halfway so I'm going to use quarter inch on this and say ok

07:15

so this allows me to make two steps down and then my final step to clear the top.

07:22

Next what we want to do is we want to create our two D champ for two.

07:25

Just Deborah this so under two D.

07:27

We'll select two D champ for we need to select an appropriate chant for tool.

07:31

You can see that it already grabbed tool number three so we'll make sure that

07:35

we do select that and then our geometry is going to be this outside edge

07:39

in the past this section this is where we're going to set up our chance for parameters

07:44

For our champ for values. I'm going to use a width of .01.

07:49

We're going to use a tip offset of .05 and the clearance is going to be .01.

07:57

We're going to allow all the rest of the values

07:59

to just go around and deeper that edge for us.

08:02

So at this point we now have operation to and what I want to

08:06

do is I want to make sure that I go back into my models,

08:09

back into my generic vice back into the bodies and

08:13

make sure that I'm only showing the correct parallels.

08:16

And now that I've got my part and my vice shown in the correct orientation.

08:20

What I want to do is rename set up to to be op two and

08:25

then I want to right click on this and create an associated named view.

08:30

The main reason that we're creating these associated

08:32

named views is because now when we click

08:34

on the other operations you can see that

08:36

it automatically restructures it based on the sink

08:39

view with active set up and sync visibility with active set up so we can select

08:44

opt to show only the vice that's important or op one and show this Vice.

08:48

Here

08:49

we do want to make sure that we select the setups.

08:51

I'm going to go to actions and select

08:53

generate even though the tool paths aren't dirty.

08:56

Regenerating the tool paths,

08:58

we want to make sure that all of the tools are being

09:00

used and that we don't have any problems in the tool library.

09:04

Everything appears to have regenerated just fine and

09:07

we can click through each of the operations.

09:09

You can see the facing to the contour.

09:12

We have our spot drill drilling to the chancellor of

09:15

the holes to the chancellor of the outside and we're tapping

09:19

then for operation to

09:20

we are facing the top and then we're doing a two D champ for on the outside.

09:24

So far everything has been cut.

09:26

But you will notice that it did bring back some of those bodies.

09:29

This is because they are bodies inside of

09:32

a component and they are not individual components.

09:35

So there are going to be some limitations to what sink can do.

09:38

But honestly, just showing extra parallels is not a bad thing

09:42

at this point. Let's make sure that we do save before moving on to the next step

Video quiz

After creating the operations for the first setup, which option in the new setup will carry on with the remaining stock from the initial setup?

(Select one)
Select an answer

1/1 questions left unanswered

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