Simulation pre-check

00:02

Simulation pre-check.

00:05

In this video, we will review simulation pre-check and will modify simulation settings.

00:12

In Fusion 360, we want to carry on with our motorcycle rear set model prep.

00:16

If you had any difficulties in setting up the simulation study, then you can upload the supply dataset, motorcycle rear set model prep V11.

00:26

In this design, we have three separate simulation study models and each of those contains a single study with a single load case.

00:34

The first one we have is our bracket and frame mount,

00:37

the bracket and frame mount contains a bracket that has a bonded contact set with our frame mount.

00:43

It has a remote force applied to the pivot points,

00:47

and if we move to our bolted bracket and frame mount, this is a similar setup however, it has bolted connections holding the two pieces together,

00:55

and if we go down to our frame mount only, we have the single frame mount in which we generated our mesh,

01:01

and it's important to note that if you are uploading the version 11 design,

01:05

the mesh will also need to be solved before moving on but local mesh control and the general mesh settings should already be applied.

01:13

From here, we need to talk about pre-check and what pre-check actually means.

01:18

In the solve area we have something called pre-check.

01:22

Pre-check is handy because it lets us know whether or not the simulation study has all of the information it needs.

01:30

If it does, you'll see a green check mark.

01:33

If there is a potential issue for example, if it thinks that it's under constrained, you'll have an orange mark,

01:39

and then if it can't be solved, there's some important information that's missing then it will be red.

01:45

We've done our due diligence so all of our studies are ready to solve,

01:49

but it is important to remember that the degrees of freedom are potentially fixed.

01:55

Potentially fixed doesn't necessarily mean that there's a problem.

01:58

It just means that it's not completely fixed in the environment.

02:02

Once again that's okay because we know that we have restricted its movement in the X direction,

02:08

and then our pin constraints are restricting the movement radially.

02:12

What we would expect to see is that the bracket is going to deform in a manner that is consistent with the load that's applied.

02:19

If we were to look at this bracket and we have a force applied to these two bolt holes, we would expect this to bend into sort of an S Shape.

02:28

Because that load is applied out in space the moment or the torque that's being put on those bolt holes will cause it to deform.

02:36

So now that we know that the pre-check works on all three of these studies, let's talk about ways in which we can make the pre-check not work.

02:44

Let's go back to our bolted bracket and frame mount and let's take a look at our connections.

02:50

The bolted connections between the upper and lower points on our bracket are connecting the two pieces together without the need for a contact set.

02:58

If we were to select the check mark to the left of either of those bolted connections, this will toggle the suppression.

03:06

This means that we're suppressing the bolted connection.

03:09

Because one of them is still in place, we have to suppress both of them before we get a warning.

03:15

Now that we have a warning, let's investigate.

03:18

The pre-check is telling us that it contains one fully unconstrained group.

03:23

This is our pivot point for the foot peg.

03:26

It's completely unconstrained because there's no contact set and there is no bolted connection holding it together.

03:33

Fusion 360 automatically gives you a handful of options in order to fix this.

03:38

You can use automatic contacts, you can create a manual contact set,

03:42

or if you simply want to inspect the problem, you can use the degrees of freedom view.

03:47

Once again, we already know that this bracket is completely under constrained.

03:51

But if we decide to try to solve it anyways, notice that now we have a warning.

03:56

The warning is the same warning that we would see inside of the pre check.

04:00

And if we click Repair, it simply brings us to the pre check dialog.

04:05

Because we know that is the issue, we can untangle the bolted connections to bring them back in the design and now we're ready to go.

04:13

If we go back to our bracket and frame mount, in this case we didn't have a bolted connection but we have our contact sets.

04:21

If we were to modify our contact sets, for example instead of bonded, if we allowed these two to slide and we said Ok,

04:29

now we have a warning and this is because again we have this degree of freedom issue.

04:35

The brackets are still connected together.

04:37

The faces are going to stay but it does allow them to slide, which means as soon as force is applied, this bracket is simply going to move down.

04:45

Once again, we can fix this easily.

04:47

We know what the problem is.

04:48

We simply need to go back and we need to change the slide in contact to bonded.

04:54

Once these two are bonded together, our pre-check is now fine.

04:58

There are a handful of things that will invoke a pre-check warning.

05:03

If we have a situation where we don't have any loads applied and we're not using a structural constraint called prescribed displacement,

05:13

prescribed displacement can be used if you know how much an object should deform but you don't know what the load applied is going to be.

05:20

If we're missing those and there's no load applied and there's no gravity,

05:24

then it'll prompt you to apply a load because there will be a warning because nothing's going to happen to the design.

05:30

If we have an issue with materials, for example some material properties are missing, then we'll likely get an error that we can't solve,

05:37

because the material properties are important to understanding how the stresses are going to be distributed throughout the design.

05:44

But at this point, we already understand all of those things because we've been using the degrees of freedom.

05:50

We understand that we are potentially fixed on our design.

05:54

We understand that we either have a bolted connection or we have some sort of bonded contact set,

05:60

or in the case of our frame mount only we understand that we, in this case we have just a single body,

06:06

so we don't need to worry about multiple bodies being put together.

06:10

So at this stage, we're ready to solve but of course, let's make sure that we do save if we've made any changes before we move on.

Video transcript

00:02

Simulation pre-check.

00:05

In this video, we will review simulation pre-check and will modify simulation settings.

00:12

In Fusion 360, we want to carry on with our motorcycle rear set model prep.

00:16

If you had any difficulties in setting up the simulation study, then you can upload the supply dataset, motorcycle rear set model prep V11.

00:26

In this design, we have three separate simulation study models and each of those contains a single study with a single load case.

00:34

The first one we have is our bracket and frame mount,

00:37

the bracket and frame mount contains a bracket that has a bonded contact set with our frame mount.

00:43

It has a remote force applied to the pivot points,

00:47

and if we move to our bolted bracket and frame mount, this is a similar setup however, it has bolted connections holding the two pieces together,

00:55

and if we go down to our frame mount only, we have the single frame mount in which we generated our mesh,

01:01

and it's important to note that if you are uploading the version 11 design,

01:05

the mesh will also need to be solved before moving on but local mesh control and the general mesh settings should already be applied.

01:13

From here, we need to talk about pre-check and what pre-check actually means.

01:18

In the solve area we have something called pre-check.

01:22

Pre-check is handy because it lets us know whether or not the simulation study has all of the information it needs.

01:30

If it does, you'll see a green check mark.

01:33

If there is a potential issue for example, if it thinks that it's under constrained, you'll have an orange mark,

01:39

and then if it can't be solved, there's some important information that's missing then it will be red.

01:45

We've done our due diligence so all of our studies are ready to solve,

01:49

but it is important to remember that the degrees of freedom are potentially fixed.

01:55

Potentially fixed doesn't necessarily mean that there's a problem.

01:58

It just means that it's not completely fixed in the environment.

02:02

Once again that's okay because we know that we have restricted its movement in the X direction,

02:08

and then our pin constraints are restricting the movement radially.

02:12

What we would expect to see is that the bracket is going to deform in a manner that is consistent with the load that's applied.

02:19

If we were to look at this bracket and we have a force applied to these two bolt holes, we would expect this to bend into sort of an S Shape.

02:28

Because that load is applied out in space the moment or the torque that's being put on those bolt holes will cause it to deform.

02:36

So now that we know that the pre-check works on all three of these studies, let's talk about ways in which we can make the pre-check not work.

02:44

Let's go back to our bolted bracket and frame mount and let's take a look at our connections.

02:50

The bolted connections between the upper and lower points on our bracket are connecting the two pieces together without the need for a contact set.

02:58

If we were to select the check mark to the left of either of those bolted connections, this will toggle the suppression.

03:06

This means that we're suppressing the bolted connection.

03:09

Because one of them is still in place, we have to suppress both of them before we get a warning.

03:15

Now that we have a warning, let's investigate.

03:18

The pre-check is telling us that it contains one fully unconstrained group.

03:23

This is our pivot point for the foot peg.

03:26

It's completely unconstrained because there's no contact set and there is no bolted connection holding it together.

03:33

Fusion 360 automatically gives you a handful of options in order to fix this.

03:38

You can use automatic contacts, you can create a manual contact set,

03:42

or if you simply want to inspect the problem, you can use the degrees of freedom view.

03:47

Once again, we already know that this bracket is completely under constrained.

03:51

But if we decide to try to solve it anyways, notice that now we have a warning.

03:56

The warning is the same warning that we would see inside of the pre check.

04:00

And if we click Repair, it simply brings us to the pre check dialog.

04:05

Because we know that is the issue, we can untangle the bolted connections to bring them back in the design and now we're ready to go.

04:13

If we go back to our bracket and frame mount, in this case we didn't have a bolted connection but we have our contact sets.

04:21

If we were to modify our contact sets, for example instead of bonded, if we allowed these two to slide and we said Ok,

04:29

now we have a warning and this is because again we have this degree of freedom issue.

04:35

The brackets are still connected together.

04:37

The faces are going to stay but it does allow them to slide, which means as soon as force is applied, this bracket is simply going to move down.

04:45

Once again, we can fix this easily.

04:47

We know what the problem is.

04:48

We simply need to go back and we need to change the slide in contact to bonded.

04:54

Once these two are bonded together, our pre-check is now fine.

04:58

There are a handful of things that will invoke a pre-check warning.

05:03

If we have a situation where we don't have any loads applied and we're not using a structural constraint called prescribed displacement,

05:13

prescribed displacement can be used if you know how much an object should deform but you don't know what the load applied is going to be.

05:20

If we're missing those and there's no load applied and there's no gravity,

05:24

then it'll prompt you to apply a load because there will be a warning because nothing's going to happen to the design.

05:30

If we have an issue with materials, for example some material properties are missing, then we'll likely get an error that we can't solve,

05:37

because the material properties are important to understanding how the stresses are going to be distributed throughout the design.

05:44

But at this point, we already understand all of those things because we've been using the degrees of freedom.

05:50

We understand that we are potentially fixed on our design.

05:54

We understand that we either have a bolted connection or we have some sort of bonded contact set,

05:60

or in the case of our frame mount only we understand that we, in this case we have just a single body,

06:06

so we don't need to worry about multiple bodies being put together.

06:10

So at this stage, we're ready to solve but of course, let's make sure that we do save if we've made any changes before we move on.

Video quiz

What color indicator will be applied to the Pre-check tool in the scenario where the study has some potential issues, but the solver can still attempt to run?

(Select one)
Select an answer

1/1 questions left unanswered

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