• Fusion

Generate a swarf toolpath

Generate a swarf toolpath to machine taper surfaces with the side of the tool


Tutorial resources

These downloadable resources will be used to complete this tutorial:


00:03

The Manufacturing Extension enables the use of 5-axis machining with a range of tool axis definition options

00:10

that you can pre-define during the CAM programming process.

00:14

This includes automatically defining tool axes for a swarf milling strategy.

00:19

Swarf machining uses the radial cutting edge of the tool on a component to improve machining efficiency,

00:26

and is best suited for chamfered edges, beveled edges, or tapered walls.

00:31

Here, in this aerospace frame,

00:33

you can see areas that would benefit from using swarf machining to improve the surface finish and reduce cycle times.

00:40

Notice these areas have different angled faces and require the tool axis to transition between the different angles.

00:47

Manually defining the tool axes, in this instance, is difficult.

00:52

However, the swarf toolpath simplifies this process by automatically defining the tool axes for you.

00:59

Begin with your project open in the Manufacture workspace.

01:03

To open the Swarf tool dialog, On the toolbar, click Milling > Multi-Axis > Swarf, or select a pre-defined swarf setup in the Browser.

01:14

In this case, Swarf1 is selected.

01:18

In the Swarf dialog, Tool tab, select the appropriate tool— flat, bull, or, in this case, ball end mill—for your Swarf toolpath.

01:30

Next, on the Geometry tab, expand the Drive Mode drop-down, and select either the faces or, in this instance,

01:38

Contours, to determine how to drive the toolpath.

01:41

Then, choose your Selection Mode to specify how you want to select what drives the toolpath—here, Contour pairs.

01:49

Click OK.

01:51

The software now calculates the toolpath, and the axis is automatically set during this calculation

01:57

so that the radial edge of the tool follows the geometry correctly.

02:01

Here, in the toolpath simulation,

02:04

you can see that the tool follows the different face angles and automatically transitions from one angle to the next.

02:11

Leverage the Manufacturing Extension, defined methods for tool-axis control, like the Swarf toolpath,

02:17

to easily program the rotary axis of your 5-axis machine and increase your manufacturing success and productivity.

Video transcript

00:03

The Manufacturing Extension enables the use of 5-axis machining with a range of tool axis definition options

00:10

that you can pre-define during the CAM programming process.

00:14

This includes automatically defining tool axes for a swarf milling strategy.

00:19

Swarf machining uses the radial cutting edge of the tool on a component to improve machining efficiency,

00:26

and is best suited for chamfered edges, beveled edges, or tapered walls.

00:31

Here, in this aerospace frame,

00:33

you can see areas that would benefit from using swarf machining to improve the surface finish and reduce cycle times.

00:40

Notice these areas have different angled faces and require the tool axis to transition between the different angles.

00:47

Manually defining the tool axes, in this instance, is difficult.

00:52

However, the swarf toolpath simplifies this process by automatically defining the tool axes for you.

00:59

Begin with your project open in the Manufacture workspace.

01:03

To open the Swarf tool dialog, On the toolbar, click Milling > Multi-Axis > Swarf, or select a pre-defined swarf setup in the Browser.

01:14

In this case, Swarf1 is selected.

01:18

In the Swarf dialog, Tool tab, select the appropriate tool— flat, bull, or, in this case, ball end mill—for your Swarf toolpath.

01:30

Next, on the Geometry tab, expand the Drive Mode drop-down, and select either the faces or, in this instance,

01:38

Contours, to determine how to drive the toolpath.

01:41

Then, choose your Selection Mode to specify how you want to select what drives the toolpath—here, Contour pairs.

01:49

Click OK.

01:51

The software now calculates the toolpath, and the axis is automatically set during this calculation

01:57

so that the radial edge of the tool follows the geometry correctly.

02:01

Here, in the toolpath simulation,

02:04

you can see that the tool follows the different face angles and automatically transitions from one angle to the next.

02:11

Leverage the Manufacturing Extension, defined methods for tool-axis control, like the Swarf toolpath,

02:17

to easily program the rotary axis of your 5-axis machine and increase your manufacturing success and productivity.

Note: The capabilities previously offered by the Machining Extension are now available as part of the Fusion Manufacturing Extension.

For more, see the Fusion Product Documentation site.

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