• Fusion

Hole recognition

Use the Hole Recognition strategy in conjunction with tool libraries and templates to optimize machining of holes.


00:03

Within the Manufacturing Extension,

00:06

the Hole Recognition strategy automates the process of creating hole machining operations in both primary and multi-axis machining.

00:14

The function can evaluate multiple hole sizes to determine the best type of drilling operation to apply

00:20

and can automatically create multiple operations for each hole.

00:24

You can use templates and the tool library, along with Hole Recognition, to optimize your machining operations.

00:32

Here, you can see a component with nearly 200 holes.

00:36

As with many components, the holes are organized into various groups,

00:41

and each group is designed for different uses—for example, some holes here are tapped, some are H7 fits, and some are clearance fits.

00:51

On the Manufacture workspace toolbar, you can click Milling > Drilling > Drill to manually select the holes one by one,

00:60

choose a tool from the library, choose your settings, and then apply parameters.

01:06

However, with many holes, this process is time-consuming.

01:10

In the Drill dialog, you also have the option to Select Same Diameter holes to save some time,

01:16

but this will only find holes of the same diameter with the current tool orientation.

01:21

A more efficient process is to use the Hole Recognition strategy.

01:25

On the Manufacture workspace toolbar, click Milling > Drilling > Hole Recognition to open the Hole Recognition dialog.

01:35

While using this strategy can be as straightforward as selecting holes setting their Actions, and clicking OK,

01:41

reviewing the different options can help you to optimize this strategy.

01:46

First, identify the tools needed to create the holes for your project.

01:51

For example, to create an M6 tap hole, you need a spot drill, a 5mm drill, and an M6 tap.

01:60

On the toolbar, click Milling < Manage > Tools to open the Tool Library.

02:06

Here, you have the option to create your own tools, use personal tool libraries, import third-party libraries,

02:15

or use the Fusion sample library, which contains hundreds of free Imperial and Metric tools.

02:21

In this example, in the Tool Library, right-click Local and select Import libraries, then select the library to import from your local drive.

02:32

Once selected, click Open.

02:35

Then, in the Tool Library, click Close.

02:38

It is important to understand the role that hole signatures and templates play in Hole Recognition.

02:45

Hole signatures are the geometries that Fusion recognizes,

02:48

and include basic shapes—like cones, cylinders and flats—that make up the different types of holes.

02:56

An example of this is 2 connected cylinders, with the top larger than the bottom, connected by a flat geometry.

03:03

Together these make up a hole signature.

03:07

Hole templates are the toolpaths needed to create a specific signature.

03:11

Here, multiple tools, including a spot drill, deep drill, and a 2D bore are needed in sequence to complete this geometry,

03:20

and these toolpaths can be combined as a hole template.

03:23

For the more conventional hole signatures in a part, such as a blind tapped hole, you can use a predefined template in the Fusion library.

03:32

From the toolbar, click Milling > Manage > Templates.

03:37

In the Template Library dialog, expand Fusion Library,

03:41

and then select Holes to view the predefined templates—here, Spotdrill, Drill, & Tap Hole is selected.

03:49

Right-click the template and select Copy to copy and paste this template into your own cloud or local library.

03:56

Here, you can see one in the cloud named Custom Hole Recognition.

04:01

You can also create your own template.

04:04

Close the template Library.

04:07

In the Browser, locate the toolpaths required for your template—here, Carbide drill, Spotdrill, and Tap.

04:16

To activate the toolpaths as a hole template, select them, then right-click and select Store as Hole Template.

04:24

In the Store as template dialog, type an appropriate name for the template—here, Carbide, drill Spot to chamfer, then tap.

04:33

Add relevant details to the Description, then click Save.

04:38

To access other Milling toolpaths available for use in Hole Recognition, on the Milling tab, expand the 2D menu.

04:46

Here, you can select Thread, Bore, and Circular.

04:51

Notice that in this instance, Circular was used twice for the large holes in the part.

04:57

To use the drilling cycles, click Milling > Drilling > Drill.

05:02

On the Passes tab of the Drill dialog, expand Cycle Type and make a selection.

05:09

With the creation of any necessary templates complete, open the Hole Recognition dialog again.

05:16

Click the Tool Libraries tab to view the selected tool libraries and to set the defaults.

05:22

Open the Options tab to view or select a Template library folder.

05:27

Back on the Hole Groups tab, select a hole in the list to see the corresponding holes highlighted on the canvas,

05:34

as well as a preview of the hole signature in the dialog.

05:39

Select the appropriate Action for each hole signature.

05:44

Here, you can see holes that are automatically ignored because of their large size, or excluded based on the cut direction.

05:52

For threaded holes, select the Thread Type, if needed.

05:56

With your selections complete, click OK.

06:01

On the canvas, notice the appropriate drilling toolpaths and templates are applied in the primary axes.

06:08

You can also use Hole Recognition for multi-axis machines.

06:13

Open the Hole Recognition dialog again, and on the Options tab, select Multi-Axis Machining.

06:20

Now, you can filter based on the angle of the hole from the primary axis.

06:25

In this example, select Find by Angle, and set the Maximum Angle to 90 degrees.

06:32

On the Hole Groups tab, several extra hole groups are now added to the list.

06:37

To clean up the table view, select Hide ignored groups.

06:42

Return to the Options tab, where you can filter based on size, limit the Thread Size Tolerance, Include Partial Holes,

06:50

Organize Operations based on either Minimizing tool changes or Grouping by size, and Use Fewest Spot Drills Possible.

06:60

Back on the Hole Groups tab, you can also explode hole groups.

07:04

This is useful if you have signatures that are the same in your CAD model, but different in reality.

07:10

For example, looking at these central holes, the 2 outer holes may be blind tapped holes, while the middle one may be a reamed hole.

07:18

Select the hole group, then click Explode Select Hole Groups.

07:22

Now, in the list, select the holes you want to be tapped, then right-click and select the appropriate hole template.

07:33

Do the same for the remaining holes.

07:38

You also have the option to Delete Top Segment, Delete Bottom Segment, Split Hole Signature, or Flip Hole direction.

07:47

When all setup is complete, click OK.

07:51

Now you understand how to use Hole Recognition in conjunction with tool libraries and hole templates

07:57

to automate drilling of holes in both primary and multi-axis machining.

Video transcript

00:03

Within the Manufacturing Extension,

00:06

the Hole Recognition strategy automates the process of creating hole machining operations in both primary and multi-axis machining.

00:14

The function can evaluate multiple hole sizes to determine the best type of drilling operation to apply

00:20

and can automatically create multiple operations for each hole.

00:24

You can use templates and the tool library, along with Hole Recognition, to optimize your machining operations.

00:32

Here, you can see a component with nearly 200 holes.

00:36

As with many components, the holes are organized into various groups,

00:41

and each group is designed for different uses—for example, some holes here are tapped, some are H7 fits, and some are clearance fits.

00:51

On the Manufacture workspace toolbar, you can click Milling > Drilling > Drill to manually select the holes one by one,

00:60

choose a tool from the library, choose your settings, and then apply parameters.

01:06

However, with many holes, this process is time-consuming.

01:10

In the Drill dialog, you also have the option to Select Same Diameter holes to save some time,

01:16

but this will only find holes of the same diameter with the current tool orientation.

01:21

A more efficient process is to use the Hole Recognition strategy.

01:25

On the Manufacture workspace toolbar, click Milling > Drilling > Hole Recognition to open the Hole Recognition dialog.

01:35

While using this strategy can be as straightforward as selecting holes setting their Actions, and clicking OK,

01:41

reviewing the different options can help you to optimize this strategy.

01:46

First, identify the tools needed to create the holes for your project.

01:51

For example, to create an M6 tap hole, you need a spot drill, a 5mm drill, and an M6 tap.

01:60

On the toolbar, click Milling < Manage > Tools to open the Tool Library.

02:06

Here, you have the option to create your own tools, use personal tool libraries, import third-party libraries,

02:15

or use the Fusion sample library, which contains hundreds of free Imperial and Metric tools.

02:21

In this example, in the Tool Library, right-click Local and select Import libraries, then select the library to import from your local drive.

02:32

Once selected, click Open.

02:35

Then, in the Tool Library, click Close.

02:38

It is important to understand the role that hole signatures and templates play in Hole Recognition.

02:45

Hole signatures are the geometries that Fusion recognizes,

02:48

and include basic shapes—like cones, cylinders and flats—that make up the different types of holes.

02:56

An example of this is 2 connected cylinders, with the top larger than the bottom, connected by a flat geometry.

03:03

Together these make up a hole signature.

03:07

Hole templates are the toolpaths needed to create a specific signature.

03:11

Here, multiple tools, including a spot drill, deep drill, and a 2D bore are needed in sequence to complete this geometry,

03:20

and these toolpaths can be combined as a hole template.

03:23

For the more conventional hole signatures in a part, such as a blind tapped hole, you can use a predefined template in the Fusion library.

03:32

From the toolbar, click Milling > Manage > Templates.

03:37

In the Template Library dialog, expand Fusion Library,

03:41

and then select Holes to view the predefined templates—here, Spotdrill, Drill, & Tap Hole is selected.

03:49

Right-click the template and select Copy to copy and paste this template into your own cloud or local library.

03:56

Here, you can see one in the cloud named Custom Hole Recognition.

04:01

You can also create your own template.

04:04

Close the template Library.

04:07

In the Browser, locate the toolpaths required for your template—here, Carbide drill, Spotdrill, and Tap.

04:16

To activate the toolpaths as a hole template, select them, then right-click and select Store as Hole Template.

04:24

In the Store as template dialog, type an appropriate name for the template—here, Carbide, drill Spot to chamfer, then tap.

04:33

Add relevant details to the Description, then click Save.

04:38

To access other Milling toolpaths available for use in Hole Recognition, on the Milling tab, expand the 2D menu.

04:46

Here, you can select Thread, Bore, and Circular.

04:51

Notice that in this instance, Circular was used twice for the large holes in the part.

04:57

To use the drilling cycles, click Milling > Drilling > Drill.

05:02

On the Passes tab of the Drill dialog, expand Cycle Type and make a selection.

05:09

With the creation of any necessary templates complete, open the Hole Recognition dialog again.

05:16

Click the Tool Libraries tab to view the selected tool libraries and to set the defaults.

05:22

Open the Options tab to view or select a Template library folder.

05:27

Back on the Hole Groups tab, select a hole in the list to see the corresponding holes highlighted on the canvas,

05:34

as well as a preview of the hole signature in the dialog.

05:39

Select the appropriate Action for each hole signature.

05:44

Here, you can see holes that are automatically ignored because of their large size, or excluded based on the cut direction.

05:52

For threaded holes, select the Thread Type, if needed.

05:56

With your selections complete, click OK.

06:01

On the canvas, notice the appropriate drilling toolpaths and templates are applied in the primary axes.

06:08

You can also use Hole Recognition for multi-axis machines.

06:13

Open the Hole Recognition dialog again, and on the Options tab, select Multi-Axis Machining.

06:20

Now, you can filter based on the angle of the hole from the primary axis.

06:25

In this example, select Find by Angle, and set the Maximum Angle to 90 degrees.

06:32

On the Hole Groups tab, several extra hole groups are now added to the list.

06:37

To clean up the table view, select Hide ignored groups.

06:42

Return to the Options tab, where you can filter based on size, limit the Thread Size Tolerance, Include Partial Holes,

06:50

Organize Operations based on either Minimizing tool changes or Grouping by size, and Use Fewest Spot Drills Possible.

06:60

Back on the Hole Groups tab, you can also explode hole groups.

07:04

This is useful if you have signatures that are the same in your CAD model, but different in reality.

07:10

For example, looking at these central holes, the 2 outer holes may be blind tapped holes, while the middle one may be a reamed hole.

07:18

Select the hole group, then click Explode Select Hole Groups.

07:22

Now, in the list, select the holes you want to be tapped, then right-click and select the appropriate hole template.

07:33

Do the same for the remaining holes.

07:38

You also have the option to Delete Top Segment, Delete Bottom Segment, Split Hole Signature, or Flip Hole direction.

07:47

When all setup is complete, click OK.

07:51

Now you understand how to use Hole Recognition in conjunction with tool libraries and hole templates

07:57

to automate drilling of holes in both primary and multi-axis machining.

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