Success Story
As a long design consultant and manufacturer of plastics tooling, Batesville was faced with diversifying their company profile by investing into Swiss style machinery to better serve the medical industry as well as the traditional markets. Although Batesville had expertise in programming milling machines including complex 5 Axis machines, integrating a multi-task turning machine was outside their skill set.
The goal therefore was to leverage existing CNC milling programmers and train them on programming techniques for Swiss Style CNC machines. Batesville also wanted to develop a Post Processor and full machine simulation model to provide for seamless offline programming with edit free G-Code. Most importantly, due to COVID-19 concerns, all this needed to be delivered virtually online.
Our team at Design and Software International was able to provide an implementation plan that involved online training courses (due to COVID-19 concerns) as well as application specific consulting to ensure rapid adoption of the new machinery. We were able to work with the machine tool reseller and created and configured the post processor and machine simulation models.
The final outcome was better than expected. Offering expanded services and creating a more diversified core business together with the adoption of new modern equipment led to an expanded business for Batesville.
The real possibility to adopt new CNC machinery that involves a new complex application can be successful even working within travel and face-to-face restrictions if there is a proper implementation plan partnered with industry experts such as our team at Design and Software International.
Project summary
Duration & delivery
Autodesk solutions
Services provided
Customer industry
Complex 6 Axis Machine Requires Sophisticated Post Development
AIS was using a mix of various CAM software and wanted to standardize on Autodesk software. One of the obstructions to doing this was the variety of Post Processors required to program existing machinery. Although most of the CNC machines posed minimal concern, the Makino’s Variable Geometry (VG) machine posed the greatest challenge. This particular machine had long been discontinued and there were not many sold, being such a specialized machine in that it was a Variable Geometry machine. Compounded with being a 6 Axis Mill added additional complexity. What made the Makino Variable Geometry (VG) machine so different is that programming these machines is much different than any other machine, including other Makino machines. What makes these machines so different is the hyper accuracy as well as being massively rigid.
Autodesk Named User Licensing Saves Time & Money
The challenge is the customer was realizing lost productivity due to a lack of understanding on how software was being used and through ongoing I.T related costs for ongoing license management and updating. Customer has multiple locations with various products and contract, all with various renewal dates. To make this matter more complex the customer had a variety of deployment mechanisms where some users were using networked "multi-user" licenses along with other less efficient licensing tools.
Robotic Additive Realized for National Shipbuilders
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