AUTODESK FUSION

Nesting software

Optimise material usage and minimise waste to achieve cost savings and maximise productivity with the advanced nesting and fabrication capabilities in Autodesk Fusion that can revolutionise your manufacturing process.

What is nesting software?

Nesting software refers to the process of arranging and optimising 2D or 3D shapes on a flat sheet of material to maximise utilisation and minimise waste. It is particularly useful in industries such as woodworking, sheet metal fabrication, CNC programming, CNC machining and cutting operations. Nesting software analyses the shapes to be cut and intelligently arranges them on the material sheet, ensuring the highest material efficiency possible.

Benefits of nesting software

Maximise material utilisation

Nesting software intelligently arranges parts within a material sheet, optimising their placement to minimise waste and maximise material usage. This leads to cost savings by reducing the amount of material required for production.

Improve efficiency

Nesting software streamlines the nesting process, saving time and improving overall production efficiency. By automating the arrangement of parts, it eliminates the need for manual placement, resulting in faster nesting operations and increased productivity.

Optimise cutting paths

Nesting software analyses the geometry of parts and generates optimised cutting paths. By arranging parts in an efficient manner, it reduces the distance the cutting tool needs to travel, minimising cutting time and improving machine utilisation.

Enhance quality and accuracy

Nesting software ensures the precise placement of parts on the material sheet, reducing the risk of errors and improving part quality and accuracy. This is especially important for industries where precision is critical, such as aerospace or automotive manufacturing.

Features of nesting software

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Automatic nesting algorithms

Nesting in Autodesk Fusion employs advanced algorithms that automatically arrange parts within the material sheet, optimising material usage and minimising waste. These algorithms take into account factors such as part geometry, material type and nesting constraints.

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Intelligent part placement

With automated nesting, you can save time by eliminating the manual effort required to arrange parts on a sheet. Autodesk Fusion analyses the geometry and automatically generates the most efficient layout, freeing up your valuable time for other critical tasks.

fusion 360 simulation

Support for various material types

Nesting in Autodesk Fusion supports a wide range of material types, including metals, plastics, composites and more. It adapts to the specific characteristics of each material, allowing for accurate and efficient nesting regardless of the material being used.

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Integration with design and manufacturing workflows

The Autodesk Fusion Nesting and Fabrication Extension is accessible directly within Autodesk Fusion. This integration enables a smooth transition from the design phase to the nesting process, ensuring data continuity and eliminating the need for manual data transfer.

Nesting in Fusion 360

Interactive nesting previews

Autodesk Fusion provides interactive nesting previews, allowing users to visualise the placement of parts on the material sheet in real time. This feature helps users make informed decisions and optimise the nest for maximum efficiency.

Types of nesting

Autodesk nesting tools and software can optimise a variety of nesting types, streamlining your projects.

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Automatic nesting

Autodesk Fusion amplifies the benefits and efficiency of automatic nesting while delivering nuanced control and customisation options for projects.

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Intelligent nesting

Optimise material usage and reduce programming time by using Autodesk Fusion nesting software for intelligent nesting projects to produce complex layouts with speed and accuracy.

 

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Manual nesting

Autodesk Fusion nesting software allows you to automate manual nesting to reduce cost and time. It optimises multi-sheet and multi-material nests to prepare them for CNC machine cutting.

 

Fusion 360 Nesting & Fabrication Extension

Autodesk Fusion Nesting & Fabrication Extension

The Autodesk Fusion Nesting and Fabrication Extension enhances material utilisation and optimises cutting processes with advanced algorithms, simulation capabilities and comprehensive reports. It offers customisation options, a material library and constraints to accommodate specific manufacturing needs. By leveraging this extension, you can maximise efficiency in your manufacturing workflows.

How to use the nesting software in Autodesk Fusion


To start using nesting software in Autodesk Fusion, follow these simple steps:

  1. Design your parts or import existing designs into Autodesk Fusion's CAD environment.
  2. Prepare your sheet material and define the cutting parameters.
  3. Access the nesting workspace in Autodesk Fusion and import your parts.
  4. Configure the nesting settings based on your priorities, such as material utilisation or cutting time.
  5. Let Autodesk Fusion automatically generate the optimised layout.
  6. Review the generated layout and make any necessary adjustments.
  7. Export the nesting results to the CAM environment for further toolpath generation and cutting.

“Previously we were using a different program for nesting to make the cut lists, but that’s still susceptible to human error,“ Ganas says. “You type one number wrong and now you have 200 sheets that are 1/16 of an inch off. Autodesk Fusion has eliminated those kinds of errors. Now we know it’s 100% correct, and that’s a game-changer.”

– Richard Ganas, CEO, GANAS MFG

Common applications of nesting

Nesting software finds applications in various industries and manufacturing processes. Some common examples include:

Automotive


Nesting software plays a crucial role in optimising the placement of components for cutting or machining in automotive and aerospace industries, maximising material utilisation and reducing production costs.

Furniture


In the woodworking industry, nesting software ensures efficient use of wood panels, reducing material waste and improving yield.

CNC Machining


Nesting software is a valuable asset in the realm of CNC machining. By optimising material usage and generating efficient toolpaths, nesting software greatly enhances the CNC machining process. It helps minimise waste, reduce setup times and improve overall productivity.

Sheet Metal Fabrication


Nesting software helps optimise the layout of sheet metal components, minimising waste and maximising the utilisation of expensive materials.

3D Printing


By optimising the placement of 3D printed objects within the print bed, nesting software maximises print volume, reduces support material usage and shortens print times.

Laser Cutting


By arranging parts intelligently, nesting software reduces material waste, minimises production time and enhances the overall efficiency of laser cutting operations.

Cloud-based 3D CAD / CAM / CAE / PCB software for product design.


Automate and optimise your nesting processes


Unlock endless possibilities with nesting software in Autodesk Fusion


Embrace the power of nesting software in Autodesk Fusion, and propel your manufacturing workflow to new heights.

Nesting software resources

Learn more about nesting software with the following resources from Autodesk.

Learn more about how nests are linked to the design and material settings when making changes and recalculating the nest.

 

This list features a collection of informative and educational videos that provide insights, tips and tutorials related to nesting and fabrication extension in Autodesk Fusion software.

 

Save time, reduce errors and optimise material utilisation with Nesting Software in Autodesk Fusion.

 

Learn how to effectively use features, with guided tutorials, of nesting software in Autodesk Fusion.

 

Learn how to create customisable, printable labels for easier part tracking using the Nesting & Fabrication Extension in Autodesk Fusion.

 

Create optimised and associative multi-sheet layouts for sheet metal and non-sheet metal with the Autodesk Fusion Nesting & Fabrication Extension.

 

Nesting software frequently asked questions (FAQs)

How does nesting software work in Autodesk Fusion?

Nesting software in Autodesk Fusion intelligently arranges parts within a sheet based on predefined parameters and constraints. It utilises advanced algorithms to optimise material usage and enhance manufacturing efficiency.

Can nesting software be used with different materials?

Yes, nesting software is compatible with a wide range of materials, including metals, wood, plastics and composites. It adapts to the specific requirements of each material type to ensure optimal nesting results.

Is nesting software suitable for small businesses?

Absolutely! Nesting software caters to businesses of all sizes. Small businesses can benefit from improved material usage, reduced costs and enhanced productivity by implementing nesting software into their manufacturing processes.

How much does nesting software cost?

Autodesk offers the Autodesk Fusion Nesting & Fabrication Extension, for per month or per year. Free trials are available for both products. Note - a base subscription to Autodesk Fusion is required along an extension.

What is 2D nesting?

2D nesting is nesting done on flat materials to create 2D parts and shapes. Examples include sheet metal fabrication and carbon manufacturing.

What is common cutting?

Common line cutting is when designs for one or more parts share the same edge, reducing material waste. It may speed cutting times of nested sheets and reduce heat-related distortions.

What is fly cutting?

A fly cutter is a single-point rotary cutting tool that moves across the surface of flat materials. Fly cutting uses this tool to make a shallow cut or to level a material's surface.

What is bump nesting?

Bump nesting is the act of manually dropping shapes or part designs onto the sheet layout. It can be used in conjunction with automatic nesting to fill in spaces left after automatic nesting.

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