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Achieving Accurate Part Shrinkage Data with Moldflow Insight

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Description

The success of a new product launch relies heavily on the ability of molding thermoplastic parts within specified tolerances and successfully assembling them into a functional product. Building a mold with the correct mold-shrinkage values is crucial for a given plastic material. Currently, a toolmaker guesses the shrinkage value from the range published by a material supplier before cutting steel. Thus, choosing one value at the mid-point of the range results in a part with vastly different shrinkage values in the flow, cross-flow, and transverse directions. Subsequently, many compromises may have to be made in order to qualify the part and approve the tool before routine production. We have been working with Moldflow software to improve and fine-tune the material testing and plastic-part simulation in order to predict accurate shrinkage values to eliminate the guesswork and make more-educated decisions before ordering tools. This session features Moldflow Insight and Moldflow.

Key Learnings

  • Discover the importance of volumetric shrinkage in mold building
  • Discover that the plastic industry has been facing a dilemma of cutting steel with published shrinkage values
  • Discover the limitations in the current Moldflow software in predicting accurate shrinkage
  • See the work done to eliminate this dilemma and predict accurate part shrinkage by re-characterizing a material

Speakers

  • Jaykant Desai
    Jaykant Desai has been with Schneider Electric (formerly Square D Company) in Raleigh, North Carolina, for the last 17 years. After obtaining his master’s degree in plastic engineering from University of Massachusetts Lowell, he joined Schneider Electric. Currently, he has been working with the company as a senior staff engineer. He has been using the Simulation software since he joined the company, and contributing toward the goal of molding quality parts at the first attempt. Desai has also been actively working with Moldflow software in order to improve the software capabilities.
  • Justin Courter
    Jaykant Desai has been with Schneider Electric (formerly Square D Company) in Raleigh, North Carolina, for the last 17 years. After obtaining his master’s degree in plastic engineering from University of Massachusetts Lowell, he joined Schneider Electric. Currently, he has been working with the company as a senior staff engineer. He has been using the Simulation software since he joined the company, and contributing toward the goal of molding quality parts at the first attempt. Desai has also been actively working with Moldflow software in order to improve the software capabilities.

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Product
Moldflow Insight
Industries
Architecture
MEP engineering
Structural engineering
Advertising, publishing, and graphic design
Product design and manufacturing
Media and entertainment
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Simulation & Analysis
Business Management
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